Hydracast Foam

Hydracast  Foam is a ready-to-use refractory investment for casting permanent pattern foundry moulds. This product was developed to produced moulds used to cast aluminium alloys due to its high dimensional accuracy excellent surface finish and high permeability, and is widely used in shoe sole and tyre mould production, and for prototyping applications.

38;12;21;39;18;40;

Chamotte
Al2O3 content (%) Open porosity (%)
Vitreous phase (%) Pyroscopic resistance (°C)
Apparent density
Plaster
Chemical composition Linear expansion (%)
Chemical name Colorimeter L (L* value)
Plaster to water mix ratio (by weight) Colorimeter a (a* value)
Plaster to water ratio (by weight) Colorimeter b (b* value)
Water to plaster ratio (by weight) Colour
Fluidity / spread (cm) Sieve analysis (Mesh size & % weight retained)
Initial setting time (minutes) Bulk density loose (kg / m³)
Final setting time (minutes) Bulk density compacted (kg / m³)
Wet compressive strength MPa Apparent bulk density (g/cm³)
Dry compressive strength MPa Pore volume (%)
Flexural strength MPa Start of warming phase (minutes)
Brinell hardness MPa End of warming phase (minutes)
Hardness shore D Shelf life (Months)
Refractory Investments
Water used (%) 90 Liquid Density
Mixing Time (minutes) 3 Linear Expansion 1 hour after setting (%)
Working / Casting Time (minutes) 4 Linear Expansion 2 hours after setting (%) <0.08
Initial Setting Time (minutes) 5 - 11 Shelf Life (months) 6
Gypsum
Chemical composition pH
Chemical name Solubility of Gypsum (g/ litre)
Minimum Gypsum purity (%) Bulk density loose(kg/cm³)
Sieve analysis (mesh size & % weight retained) Bulk density compacted (kg/cm³)
Colorimeter L (L* value) Apparent bulk density []
Colorimeter a (a* value) Gypsum hardness (MOH scale)
Colorimeter b (b* value) Shelf life
Colour

Please refer to product data sheets for futher information

  • Technical data
  • Applications
  • Process
  • Tutorials
  • Logistics
TyreFormula’s Hydracast range for casting Aluminium parts using Permanent Models (patterns) was developed in response to customer requirements for excellent surface detail, and accurate dimensional reproduction.
Metal Casting : Permanent Pattern ProcessIn this process, the model or pattern is made of silicon or rubber and may be reused.

Customer Service Office Hours
Monday - Thursday:    8.00am - 4.30pm
Friday:                          8.00am - 3.00pm

Plant Loading Times
Monday - Thursday:    6.00am - 8.00pm
Friday:                          6.00am - 6.00pm

Standard Pack Options
25kg, 40kg, 50kg valve paper sacks
1 tonne bulk bag
Bulk tanker

Standard Palette Sizes
1 tonne pallet (25kg), 0.96 tonne pallet (40kg), 1.05 tonne (50kg)

Please consult our Customer Service Team for any further information.

Oliver Kneip :                     + 49 (0) 5525 203 52
Babett Biele :                      + 49 (0) 5525 203 80
Lianne Neumann :               + 49 (0) 5525 203 98
Michael Bestert :                 + 49 (0) 5525 203 18

Fax : + 49 (0) 5525 203 58

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