Alfamolde 4

Alfamolde 4 is a high strength, low expansion plaster used to produce case and block moulds for the production of ceramic ware.

Chamotte
Al2O3 content (%) Open porosity (%)
Vitreous phase (%) Pyroscopic resistance (°C)
Apparent density
Plaster
Chemical composition CaSO4½H2O Linear expansion (%) 0.1
Chemical name Calcium sulphate hemihydrate Colorimeter L (L* value)
Plaster to water mix ratio (by weight) 100/30 Colorimeter a (a* value)
Plaster to water ratio (by weight) 3.33:1 Colorimeter b (b* value)
Water to plaster ratio (by weight) 30% Colour white
Fluidity / spread (cm) Sieve analysis (Mesh size & % weight retained) + 200 microns :trace, + 100 microns : 1.3%
Initial setting time (minutes) 18 Bulk density loose (kg / m³)
Final setting time (minutes) 24 Bulk density compacted (kg / m³)
Wet compressive strength MPa Apparent bulk density (g/cm³) 1
Dry compressive strength MPa 45 Pore volume (%)
Flexural strength MPa 10 Start of warming phase (minutes)
Brinell hardness MPa 120 End of warming phase (minutes)
Hardness shore D 85 Shelf life (Months) 6
Refractory Investments
Water used (%) Liquid Density
Mixing Time (minutes) Linear Expansion 1 hour after setting (%)
Working / Casting Time (minutes) Linear Expansion 2 hours after setting (%)
Initial Setting Time (minutes) Shelf Life (months)
Gypsum
Chemical composition pH
Chemical name Solubility of Gypsum (g/ litre)
Minimum Gypsum purity (%) Bulk density loose(kg/cm³)
Sieve analysis (mesh size & % weight retained) Bulk density compacted (kg/cm³)
Colorimeter L (L* value) Apparent bulk density []
Colorimeter a (a* value) Gypsum hardness (MOH scale)
Colorimeter b (b* value) Shelf life
Colour

Please refer to product data sheets for futher information

  • Technical data
  • Applications
  • Process
  • Tutorials
  • Logistics

Alfamolde 4 is a high strength, low expansion plaster used to produce case and block moulds for the production of ceramic ware.

SanitarywareSaint-Gobain Formula’s comprehensive product range enables the production of high performance moulds used to manufacture quality porcelain and vitreous sanitaryware (whiteware) toilets, shower trays, urinals, bidets, wash basins.
Interior DesignFormula plasters are used to achieve unique architectural renovation and interior design features, for building interiors in renovation and commercial interior design projects, with respect for technical and design constraints.
ArtisticFormula’s high quality products are used by museums, professional and hobby artists, and commercially in a variety of artistic applications, including casting, mould-making, modelling, sculpture, stucco marble or stone.
ModellingThe purpose of modelling is to create a plaster form that is identical to the final piece.
Fibrous CastingReinforced plaster casting is used in cases where higher quality, higher strength pieces are required, or where due to shape of the element e.g. fire surrounds, reinforcement is required in specific parts, such as angles which will support additional weight or stress. Reinforcements are also used to reduce the amount of plaster used, and thereby produce lighter weight elements.
Hollow Casting / Slush CastingHollow casting allows larger plaster pieces to be cast, without the weight of solid casting.
Solid Plaster CastingSolid plaster casting may be carried out manually, or using continuous casting equipment for industrial scale production. Due to the solid nature of non-reinforced elements, drying may take longer than for items with thin sections.
Slip CastingA clay slip is cast into the plaster mould and left in the mould until a ceramic deposit has formed. The thickness of deposit will increase the longer the slurry is left in the mould. When the ceramic deposit is considered thick enough, the excess slurry is poured off and recycled, and a hollow piece obtained.

Customer Service Office Hours
Monday - Thursday:    8.30am - 12.00pm, 1.00pm - 5.30pm
Friday:                          8.30am - 12.00pm, 1.00pm - 4.30pm

Plant Loading Times
Monday - Friday:        6.00am - 6.00pm

Standard Pack Options
25kg valve paper sacks
1 tonne bulk bag
bulk tanker

Standard Pallet Weights
1.05 tonne, 1.4 tonne

Please consult our Customer Service Team for any further information

Josette Mestrot :   + 33 (0) 1 4625 4673
Michèle Chudy :    + 33 (0) 1 4625 4693
Sylvia Mitching :    + 33 (0) 1 4625 4830

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